bm4tech
Past Project Examples
To illustrate bm4tech capabilities, here are some thumbnail summaries of completed projects.
Speciality Chemicals / Batch process
optimisation
A European chemical producer had invested in a significant capacity
increase for ester surfactants, involving transfer of production to
a different site. However, they had problems with startup. 9 months
after commissioning they had not been able to achieve target
production rates or product specifications for any of the intended
product range. bm4tech were asked to provide technical support for
a project to modify and optimise process conditions. The bm4tech
investigation identified problems with materials management, batch
process control and interpretation of process analysis. bm4tech
provided a structured program of recommendations to address these
issues and to control variability, which resulted in stabilisation
of the process and rapid achievement of design rates and
specifications.
Insurance claim investigation /
Polymerisation process failure.
A major chemical manufacturer had a series of operating problems
with a licensed polymerisation process, eventually leading to an
extended unplanned shutdown and significant loss of production. The
resulting insurance claim was contested. bm4tech provided
independent expert review of the investigations carried out by the
producer and licensor. The bm4tech report translated the complex
technical issues into an agreed framework of events and
consequences, which the parties used as a basis for negotiating
liability.
Due Diligence / Speciality
Chemical Acquisition.
A global chemical producer were carrying out due diligence on a North American synthetic lubricant manufacturer, with a view to acquisition and relocation of production to their own assets. bm4tech supported the process through expert interpretation of the target product range, in order to establish actual compositions and specifications, specify manufacturing equipment and logistic requirements and to estimate expected cost of manufacture of the target range on the client's assets.